Flat Preloader Icon

Welding in Summer: How to Avoid the Risks

a welder working in the summer

Welding in itself is already a challenge. Welding in extreme weather conditions adds to that challenge. And if you’re welding in summer, there are some risks and you need to avoid them and take extra precautions. Here we talk about the risks and how you, as a welder, could avoid them. 

 

Welding in the Summer: The Risks

According to CDC, 285 construction workers died from heat-related causes between 1992 and 2016, more than a third of all U.S. occupational deaths from heat exposure. While many of the risks of welding in hot weather are universal to all jobs, some are specific to welding.

 

Sweat

The first is sweat. Even if it isn’t summer, sweating is normal while on the job. You are dealing with molten steel after all. But during summer, the amount of sweat you produce doubles and that poses a threat. Sweat can drip into your eyes and it can affect your performance. It can also affect your ability to grip objects. The biggest threat, though, is electrocution. If your clothes or welding gloves get saturated with sweat, a single touch can shock you. 

 

pipeline welder working

Heat Stroke/Heat Exhaustion

The most serious heat-related sickness is heat stroke. It happens when the body loses the ability to regulate its temperature, causing the body’s temperature to increase quickly, the sweating system to malfunction, and the body to be unable to cool down. Within 10 to 15 minutes after the onset of heat stroke, the body temperature can reach 106°F or more.

 

Heat exhaustion, on the other hand, is when the body reacts to an excessive loss of water and salt because of excessive sweating. This then produces heat exhaustion. 

 

It’s normal for you to do work with fire and heat. But if you have the heat of the sun competing with that, working becomes more difficult. You lose energy easily and you get disoriented. You start to get blurry vision and you experience shortness of breath. The worst thing that can happen is you pass out while on the job and that is never good. 

 

Distractions

If you feel hot, you get distracted. You lose concentration because of discomfort. Sweat dripping from a welder’s face can easily distract one from the welding job at hand. Getting distracted at any point while working can pose a threat not just to the welder himself/herself, but to other people around as well. 

 

What can welders do to avoid the risks?

There are a few things a welder can do in order to avoid the risks of welding in the summer. 

 

Drink a lot of water. Stay hydrated. 

When dealing with heat, staying hydrated is always key. A welder battles the sun in addition to having white-hot flame inches from his body. Everything is fighting against him and it sucks the water from the body. Don’t rely on any one symptom to determine when to stop and get some water because heat exhaustion can happen even if you aren’t sweating. Recognize your boundaries and lean on the side of caution – drink a lot of water.

 

Use Sweat Absorption Clothing

 

Wearing the appropriate summer welding clothing is very important. You need lightweight, light-colored, and flame-retardant welding clothing that protects you and helps you keep cool while at work. This would reduce the risks of sweating and heat stroke. 

 

welder at work

Use Cooling Bands

Welders frequently use cooling bands to prevent heat fatigue. Use lightweight commercial cooling bands and cooling belts to direct cool air to the head and core to keep the body cool. Many of these devices are designed specifically for the welding profession, which means that they offer priceless heat protection without restricting the welder’s range of motion or ability to do the task safely.

 

These are just some of the things that you can do as a welder to avoid the risks while welding in the summer. So, the next time you start work, remember to always bring a water bottle with you and take a break to stay hydrated. 

3 Powerful Tips for Welding Safety

welding safety
  • Wear Welding Clothing and Protective Equipment
  • Hierarchy of Controls, Safety Pyramid for welders
  • Avoid the Top 4 Common Welding Safety hazards

Welding is very much a challenging yet rewarding job. It’s a craft that has been there since the Bronze age some 2000 years B.C. and will continue to be a growing field in the years to come. In fact, the U.S. will need some 372,664 welding professionals by 2026 so starting a career in welding is actually always a great idea. While welding is indeed a great career, it also comes with risks and that’s why here, we give you 3 powerful tips for welding safety. Whether you’ve been in the field for several years now or just new to the craft, these tips might just save your life. 

There isn’t any other way to stress how important safety is when it comes to welding. One can never be too careful. But just to state some facts, Liggett Law Groups states that 500,000 welders are injured in accidents per year. This number can be very concerning but just proves that safety is always a top priority in the field and that accidents can happen anytime. 

3 Power Tips for Welding Safety that can Save Your Life

Wear Welding Clothing and Protective Equipment

Welding Clothing and Protective Equipment were made for a crucial part of welding safety. Being a welder means being exposed to hazards like fumes and gases, extreme heat, electric shock, and fire and explosion. Not only that, materials and energy released in welding can cause serious burns, blindness, and respiratory damage in some cases. 

A welder must always dress for the occasion whatever the job is. This means a welder should always come to work with a welding helmet, welding gloves, welding jackets, welding boots, and respirators. For a list of protective clothing and equipment, read our blog on “Welding Clothing and Protective Equipment.” To get to know more about welding leathers for maximum protection read, “Leather Welding Clothing and Accessories every Welder Must Have.”

welding safety

Take note of the Safety Pyramid for welders, Hierarchy of Controls

There is a Safety Pyramid welders should be familiar with. If this is your first time hearing or reading about, then make sure you remember this. NIOSH has this pyramid called the Hierarchy of Controls which has a list all welders should know to minimize danger when welding or doing any manual work. This is listed in five categories. 

Elimination 

This is basically what it literally means. Elimination means removing any hazard from your workspace as briefly discussed. The important thing is to make it a habit.

Substitution 

Substitution, in this case, would mean to change whatever equipment, tool, or project you have to remove any hazard. For example, using a less reactive material for a certain job. 

Engineering Controls

This means isolating people from hazards. It’s bad enough that you have unwanted objects around. Make sure people are away from your workspace and have a safe distance all the time. 

Administrative Controls

What this means is that one should have a set of rules and should change workflow to improve safety. If a system doesn’t work, it has to change. If the rules aren’t really being followed, there has to be something done about it. 

PPE

As mentioned, Personal Protective equipment is always a must and should never be removed anytime while on the job. 

Avoid the Top 4 Common Welding Safety Hazards

While there is so much to look out for while welding, here are the top 4 common welding safety hazards and how to avoid and control them. 

Fumes and Gases

Overexposure to welding fumes and gases can cause health problems like cancer, respiratory illnesses, and some impaired speech and movement. This can be controlled by working in a place where there is adequate ventilation and exhaust to keep the fumes and gases away from the breathing zone. An approved respirator can also help. 

Physical Hazards

Physical Hazards are always present anytime on the job. These can cause cuts, burns, eye damage, or damage to the toes or fingers. With welding clothing and protective equipment, these can be avoided. 

Electric Shock

As a welder, you are always exposed to electricity and the possibility of electrocution. This can cause not only serious injury but also death. This can be minimized by inspecting your electric holder and welding equipment all the time before starting any job. A lockout and tag out procedure during repairs done by qualified repair technicians can also ensure that nothing malfunctions. 

Fire and Explosion

While electrocution can be a serious hazard, you also deal with fire and explosion. This is due to flammable materials that may be around the working area. This can be prevented by always making sure your workplace is clutter-free and that you make it a habit to remove anything around before you start working. Make sure you have a Class ABC fire extinguisher while welding and that the gauge is full. If there are flammable materials around, use a welding blanket to cover them just to make sure.